Author Topic: Chipmunk unbalanced fuel consumption  (Read 965 times)

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Offline john henderson

  • Posts: 89
Chipmunk unbalanced fuel consumption
« on: Tuesday October 23, 2007, 17:39:49 UTC »
Our chipmunk has always tended to draw slightly more fuel from one tank than the other.  We have completed a five year re build (C of A May 2007), which included new 12 gallon tanks, removing and stripping both the sumps, the one way valves and the on off valve together with the associated plumbing, also the breather valves were removed cleaned and checked and the inverted flight breather pipes removed and refitted.  However, the aircraft now draws about 2 gallons from the starboard tank before commencing to draw from the port tank.  Thereafter it appears to draw frrom both tanks. The difference on refuelling is usually about 10 to 12 litres. 

It does not matter whether circuits are left or right; the aircraft is in balance and in trim (flies straight and level hands off).  We have checked all the breathers, swopped over the one way valves and the filler caps and checked for leaks.  The differential consumption remains a constant whether on cross country or in the circuit.  I have spoken to another chipmunk operator at my location who says he has the same problem and has had it since he took over the aircraft.

I think it must be an air pressure problem since the one way valves have no spring and rely purely on pressure differential.  The on off valve is after the tank feeds join up and therefore cannot be a part of the problem.  Any ideas please??



john h

Offline DGH

  • Posts: 313
Re: Chipmunk unbalanced fuel consumption
« Reply #1 on: Tuesday October 23, 2007, 18:33:52 UTC »
Ahhh Chippies.....

Offline Nigel Stevens

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  • Posts: 122
Re: Chipmunk unbalanced fuel consumption
« Reply #2 on: Wednesday October 24, 2007, 17:27:39 UTC »
Here is a way out idea, since my Chipmunk is not yet flying so I don't know if I have the problem.
There are 16 round head 4BA screws which hold the metal tank sump and grill to the bottom of the rubber tank bladder. One of the tapped holes in the sump itself passes into the fuel outlet from the sump. if a long screw is used it can signficantly reduce the open cross section of the outlet.
If different length screws are used on the sumps on either side of the aeroplane there will be a consequent different restriction in the flow.
Of course if the same size screws are used in both sides this would not explain any difference.
I would be interested to know what length screws people are using in the sumps, since I can't find a reference anywhere in the parts list.
A screw 0,5 inches long fits when a spring washer, the grill and the rubber element are sandwiched to the sump, however it passes significantly into the outlet pipe and reduces the cross section. Could it be that there are 15 long screws and one short screw to go at the outlet position and if either the short screw is positioned elsewhere or replaced by a long screw flow on one side could be more restricted.
A bit far fetched perhaps, but its a theory anyway.
Nigel

Offline Dean Cross

  • Pilot
  • Moderator
  • Posts: 381
Re: Chipmunk unbalanced fuel consumption
« Reply #3 on: Wednesday October 24, 2007, 20:30:51 UTC »
Well spotted Nigel,there are people out there who know the answer but, unfortunately ,are not users of this forum.Single NACA duct pressurising both tanks,check for fod/grass ingestion as it is located close to the ground and aft of the prop wash.Another useless theory.As long as the tank is venting,all of the fuel should be available but I remember reading some DH publication that said if uneven feeding occurs,do not assume all fuel will be available for intended duration of flight. can anybody else help?http://