After searching around and advertising over a period of several months within Australia for a port aileron, it was eventually decided to repair a slightly bent aileron that we already had rather than import one from the UK. Here it is with a new spar pinned in place. A new trailing edge will be fitted later to eliminate the average looking repairs. Beleive it or not the repair had reached this stage when suddenly a friend was cleaning out his shed and found a good one!

Note the pattern traced onto the hardboard, the extra length of formed spar, and the bundle of trailing edges. The cost of material used to make these items is small so it is just as easy to form several as to do one off.